烧烤炉防霉方案(廚具廠防霉措施)

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燃氣灶具廠出產的烧烤炉防霉解决方案

按照我司防霉工程师至烘炉、熔炉及電炉制造工場實地現場举行考核，根据五金成品加工工艺和我司現有烧烤炉具客户一向以来成熟的發霉預防解决方案，gzzxsc防霉建议依照如下流程處置，可有用避免烧烤炉成品受潮、發霉长毛的問题，避免烧烤炉具在仓储和海运出口呈現發霉征象。

1、烧烤炉發霉缘由阐發
First、Analysis of moldy causes of barbecue oven
烧烤炉长霉重要受如下几個身分影响:
Barbecue mildew is mainly affected by the following factors:
菌源：霉菌無處不在，氛围、尘土、土壤、大天然植物、木料、包装質料等人的皮屑、汗液等代谢物中都有，木栈板發霉也會傳染烧烤炉具长霉菌；
Bacteria source: Mold is everywhere, air, dust, soil, natural plants,wood, packaging materials，People's dander, sweat and other metabolites have, wood pallets mold will also infect the product long mold;
水份：海關驗收尺度為12%，也就是說板材的湿度高于12%就有發霉的危害，跨越14%的湿度發霉危害就會變得很高，由于常常下雨，四周氛围潮，湿度比力大，很難将產物湿度節制在14%如下；
Moisture: The customs acceptance standard is 12%苦瓜胜肽，, which means that the humidity of the plate is higher than 12%, there is a risk of mold.If the humidity exceeds 14%, the risk of mold will become very high,because it often rains, the surrounding air tide, and the humidity is relatively large, it is difficult to control the humidity of the productbelow 14%;
养分物資：工人手汗残留在烧烤炉成品上，汗液中含有没有機盐，無機盐類是霉菌生命勾當所不成缺乏的养分物資，其感化主如果组成菌体的成份，作為辅酶或酶的構成部門，能保持酶的活性，调理细胞浸透压、氢離子浓度、氧化還原電位等；
Nutrients: workers residual sweat on the oven products, sweat contains inorganic salts, inorganic salts are indispensable nutrients for mold life activities, its role is mainly to form the components of bacteria, as a coenzyme or enzyme component, can maintain enzyme activity,regulate cell osmotic pressure, hydrogen ion concentration, REDOX potential and so on
氛围：大大都真菌必需在有氧氣的状态下才能發展。以是如咱们常吃的食物面包、鸡翅、饼干等外面用铝膜袋真空包装来阻隔氛围，使其不會呈現霉變征象；
Air: Most fungi must grow in the presence of oxygen. Therefore, if we often eat food bread, chicken wings, biscuits, etc., the outside of the aluminum film bag vacuum packaging to block the air, so that it will not appear mildew phenomenon;
温度：微生物在必定的温度范畴内才能發展，其真菌發展最适合的温度為25～35°C，如采纳两種凹凸温极度法，将烧烤炉成品寄存于低于-15℃如下、或高于40℃以上，其真菌發展的速率城市较着放慢。
Temperature: microorganisms can grow within a certain temperature range, and the most suitable temperature for fungal growth is 25 ~ 35°C. If two high and low temperature extreme methods are used, the barbecue products are stored below -15 °C or above 40 °C, the speed of fungal growth will be significantly slowed down.

2、烧烤炉防霉解决方案
Second、barbecue oven products mildew prevention solutions
一、包材的節制：
1. Control of packaging materials:

工場選用的質料，在来料前需查抄湿度，用湿度测试仪檢测，當湿度大于12%的环境下必需做干燥處置，不然會有發霉的危害，所有質料連结清洁、 卫生。

The materials selected by the factory need to check the humidity before the incoming materials, with iHeir mildew tester detection, when the humidity is greater than 12%, it must be dried, otherwise there will be the risk of mold, all materials to keep clean and sanitary.

二、烧烤炉出產現場節制：

二、production site control:

车間周轉箱内的物料應當連结清洁整齐，建议當天不在利用的原物料的周 轉箱上面用布或塑料薄膜举行笼盖，遮挡尘土，出產出来的半制品不要直接放在地面上，用栈板或物料架举行断绝摆放。特别質料可寄样到gzzxsc做發 霉危害测试，質料在原料仓或加工時輕易發霉，则應做防霉處置。操作法子為直接喷烧烤炉防霉剂，使其浸透抗菌药剂到达阻拦和按捺霉菌發展。

The materials in the turnover box of the workshop should be kept clean and tidy. It is reco妹妹ended to cover the turnover box of raw materials that are not in us榨汁機,e on the day with cloth or plastic film to prevent dust. 5The semi-finished products produced should not be placed directly on the ground, and should be isolated by pallets or material racks. Special materials can be sent to gzzxsc.cn for mold risk test. Materials are prone to mold in the raw去疣筆,  material warehouse or processing, so they should be treated with mold prevention. The operation method is to spray anti-mildew antibacterial agent directly, so that it can penetrate the antibacterial agent to prevent and inhibit the growth of mold.

三、烧烤炉金属件添加粉末涂料防霉剂：

三、add powder coating anti-mildew agent:

在烧烤炉、不锈钢、五金成品喷涂粉末涂料時，在粉末涂料里添加粉末涂料防霉剂,建议在粉体涂料研磨時加防霉粉（添加 0.3-0.5%），工業级防霉粉（添加 0.5%一块兒研磨， 然後喷涂在產物概况便可）。

In the barbecue oven, stainless steel, hardware products spraying powder coating, in the powder coating to add anti-mildew powder, it is reco妹妹ended to add anti-mildew powder (add 0.3-0.5%), industrial grade anti-mildew powder (add 0.5%) grind together and then spray on the surface of the product.

注：添加防霉粉後，產物只需安排烧烤炉用干燥剂便可，依照每立方米放防霉干燥剂200克的用量来举行数目的几多。

Note: After adding anti-mildew powder, the product only needs to place anti-mildew desiccant. From March to August in the Plum rain season, the amount of anti-mildew desiccant should be calculated according to the dosage of 200g per cubic meter.支票借錢,

四、烤炉木托盘防霉節制：

四、 wooden tray control:

木托盘應連结清洁卫生，如有發霉的环境，先利用木托盘除霉剂干净霉菌、霉斑，干燥今後利用喷枪将木托盘防霉剂平均地喷涂到木托盘的各個概况，按捺霉菌的發展，美白牙膏,也防止因木托盘长霉沾染烧烤炉具成品长霉。

Wooden tray should be kept clean and hygienic, if there is mold, first use mildew agent to clean mold, mildew spot, after drying use the spray gun bamboo wood mildew agent evenly sprayed to the surface of the wooden tray, inhibit the growth of mold, It also avoids the spread of mildew from wooden trays to barbecue products.

五、烧烤炉包装防霉節制：

五、Packaging control:

内盒（外箱）必需干燥，其湿度不克不及跨越 12%，在 IQC 進料查驗抽查，跨越 12%湿度拒收，不然，内盒等包装質料應過烤箱烘干。

The inner box (outer box) must be dry, its humidity can not exceed 12%, in the IQC feed inspection, more than 12% humidity rejected, otherwise, the inner box and other packaging materials should be oven dried.

a、所有烧烤炉配件内盒包装時，在内里放1片烧烤炉用防霉片并實時举行封箱。

a.When packing the inner box of all grill accessories, put 1 piece of anti-mold and deodorization tablet inside and seal the box in time.

b、在烧烤炉包装的PE塑料袋中放烧烤炉用防霉片。烧烤炉用防霉片是從植物中提取的精油，它可以或许按捺霉菌和细菌的發展，并且可以避免霉菌滋生，對小苍蝇等害虫也有忌避结果。烧烤炉用防霉片防霉機理是常温升华将 精油带到烧烤炉具包装情况中，操纵氣体的活动均匀散布于全数空間，從而杀 死青霉、曲霉、球毛霉等霉菌，制造晦氣于霉菌發展的情况。再共同烧烤炉用干燥剂一块兒利用，在烧烤炉具包装内起到防潮、防锈、防霉、抗菌的感化。

b.Put anti-mold and deodorant tablets in the PE plastic bag packed in the grill. anti-mildew deodorant tablet is extracted from natural plants essential oil, it can inhibit the growth of mold and bacteria, and can prevent mold reproduction, small flies and other pests also have a deterrent effect. The anti-mildew mechanism is that the mustard essential oil is sublimated at room temperature to the product packaging environment, and the flow of gas is evenly distributed in the 治療痛風中藥,whole space, thereby killing penicillium, Aspergillus, mucor bulb and other molds, creating an environment that is not conducive to mold growth. During the protection period, the anti-mildew effect is very obvious, and then use with anti-mildew desiccant to play the role of moisture-proof, anti-mildew and antibacterial.

六、烧烤炉堆栈節制：

六、Warehouse control:

6.一、質料仓、制品堆栈應按期查抄，堆栈摆放物品不要堆在地面上，建议放到物料架举行摆放，應當讓所有物料連结清洁卫生、整齐，不經常使用的質料装入PP胶袋内，不要裸漏在氛围中，塑胶袋上面的尘土按期扫除清洁，低落仓储、车間的菌落数。

6.1, material warehouse, finished product warehouse should be regularly checked, warehouse placed items do not pile on the ground, it is best to put on the material shelf, should keep all materials clean and tidy, not co妹妹only used materials into PP tape, do not leak in the air, plastic bags above the dust regularly clean, reduce the number of colonies in the storage workshop.

6.二、烧烤炉制品仓不要直接堆在地板上，應利用栈板離隔，且離墙体＞50CM，不要将物料或質料寄托在墙壁上，物料等質料接触墙壁會带来受潮霉變的危害。

6.2, the steel flash warehouse should not be piled directly on the floor, should be separated by pallet, and >50CM from the wall, do not rely on the material or material on the wall, materials and other materials contact the wall will bring the risk of moisture mildew.

6.三、制品仓堆放需最少預留80cm宽的過道，連结氛围畅通，不要梗塞過道或堆放制品、半制品過密，以避免影响氛围對流，造成氛围盘旋，使其部門區域呈現潮汐征象。

6.3, finished products warehouse stacking need to reserve at least 80cm wide aisle, to maintain air circulation, do not block the aisle or stacked finished products, semi-finished products are too dense, so as not to affect the air convection, resulting in air rotation, so that some areas of the tide phenomenon.

备注：堆栈整改建议： 所有托盘上面平铺一层 PVC 等塑料膜在托盘上；

Note: Suggestions for warehouse rectification: Lay a layer of PVC and other plastic film on the pallet above all the pallets;

6.四、增长排電扇和加装吊扇，由于制品仓地板湿度大，貨品聚积拥堵，地面湿度很是大，地板已呈現长霉的环境，装卸貨品區域随時有水沉积等征象。

6.4,increase the exhaust fan and install the ceiling fan, because the floor humidity of the warehouse is large, the goods are crowded, the ground humidity is very large, the floor has long mold, and the loading and unloading area has water deposition at any time.

6.五、制品仓内增长雙探頭温湿度表，當室内的湿度大于外面的湿度時打開門窗透氣，回南天等室内的湿度小于外面的湿度時封闭門窗，凡是打開拍氣扇举行排氣。

6.5,Add a double probe temperature and humidity meter in the finished product warehouse, open the doors and Windows for ventilation when the indoor humidity is greater than the outside humidity, close the doors and Windows when the indoor humidity is less than the outside humidity, and usually open the beating fan for exhaust.

6.六、制品仓應每個月举行一次防霉處置，起首連结地面的干净卫生，制品仓起頭頭三個月每個月一次，三個月後每三個月一次举行杀菌處置， 详细操作為：放假前一天举行操作，工人放工後，封闭所有門窗，使其紧闭， 操作员带上口罩和橡胶手套，用堆栈防霉剂平均喷洒到氛围傍邊， 出格是角落和一些阴暗流湿的處所，然後密闭12-24小時後，放置员工提早30分钟打開門窗透氣，然落後人到堆栈内里。拖地時，用堆栈防霉剂依照5%加到地拖水中拖地一次（注：梅雨季候應每個月一次）。

6.6, the finished product warehouse should be sterilized once a month, first to keep the ground clean and sanitary, the finished product warehouse starts once a month for the first three months, after three months, once every three months to sterilize. The specific operations are: The operation is carried out the day before the holiday. After the workers get off work, close all doors and Windows to make them tightly closed. The operator will wear a mask and rubber gloves and Spray anti-mold and antibacterial agent evenly into the air, especially in corners and some dark and humid places. And then go inside the warehouse. When mopping the floor, use anti-mildew antibacterial agent 5% to mop the floor in the mop water once (Note: Meiyu season should be once a month).

6.七、回南天出格注重：制品、半制品堆栈因注重透風，當室外的湿度大 于室内湿度，封闭門窗，反之打開門窗，记實湿度、温度變革，若是湿润季候 室内相對于湿度≥80%。應安装抽湿装备，以低落烧烤炉具受潮霉變的危害。 6.7, back to the south day special attention: finished products, semi-finished products warehouse due to attention to ventilation, when the outdoor humidity is high In the indoor humidity, close the doors and Windows, otherwise open the doors and Windows, record the humidity, temperature changes, if wet season Indoor relative humidity ≥80%. Dehumidification equipment should be installed to reduce the risk of moisture mildew on the product.

备注：建议烧烤炉具出產工場培训專業职员卖力燃氣灶、烧烤炉具防霉處置，以指望烧烤炉成品防霉辦法能获得周全有用的施行。

Note: It is reco妹妹ended to train professionals to handle mildew prevention in order to expect mildew prevention measures for barbecue products to be fully and effectively implemented.